The Haitian Mars V H is a servo-hydraulic injection molding machine from Haitian’s fifth-generation Mars series. This state-of-the-art plastic injection molding machine is engineered for high-volume production, combining strength with exceptional efficiency. It is a robust solution tailored for demanding industrial environments, with a strong technical focus on energy efficiency and performance.
Injection Molding Machine Characteristics
Injection Molding Machine with next-generation servo-hydraulic
The Mars V H integrates next-generation servo-hydraulic systems that automatically adjust power output based on real-time demand. This leads to significant energy savings compared to traditional machines. Additionally, it features energy recovery systems that reintegrate excess power into the hydraulic circuit, reducing total electrical consumption.
- Up to 40% energy savings: Permanent magnet motors and servo-driven pumps adapt their speed based on real-time demand.
- Low-demand and idle modes: The injection press can enter energy-saving modes during low-intensity cycles.
- Eco-friendly design: Lower power usage results in a more sustainable and cost-efficient production process.
Clamping Force and Structural Strength
The Mars V H is designed for high-capacity applications, with high clamping forces that make it ideal for producing large parts or using complex molds. Its solid construction ensures stability throughout the molding process.
- Wide range of clamping force: From 1,700 kN to 10,000 kN, allowing large volumes of material to be processed.
- High injection capacity: Compatible with large-diameter screws (up to 220 mm), enabling substantial plastic volume per cycle.
- Reinforced structure: Built with high-grade steel plates for maximum rigidity under load.
- Advanced clamping technology: HT (High-Torque Clamp) technology ensures uniform pressure and perfect mold alignment.
Cycle Speed and Productivity
The Mars V H is engineered to maximize productivity through fast and reliable cycle times. High-speed components and smart automation make it ideal for high-volume industrial operations.
- Fast mold open/close cycles: Servo motors enable rapid platen movement, significantly reducing downtime.
- High-speed injection: Servo-regulated injection units maintain speed without compromising part quality.
- Optimized plastification unit: The screw and barrel design enhances plastic melting efficiency and reduces mold filling time.
- Smart synchronization: Intelligent control of pressure and position ensures seamless transitions between injection, holding, and cooling phases.
Servo Motor Drive and Intelligent Technology
A key highlight of the Mars V H is its servo-driven control system, delivering exceptional precision and speed. High-response servo motors regulate the main axes (injection and clamping), and a sophisticated electronic control unit enables easy process monitoring and programming.
- High-precision servo motors: Precisely control speed, position, and pressure for consistent shot quality.
- Intelligent user interface: A touch screen interface with advanced ICS software provides full control over temperatures, pressures, and timing.
- Peripheral integration: Easily connect robots, valve gates, and other automation equipment for a complete production solution.
Injection Molding Machine: Stability and Accuracy
Precision in the Mars V H results from both mechanical stability and high-resolution control systems. This is vital for manufacturing parts with tight tolerances and quality standards.
- Reinforced casting frame: Minimizes vibration and maintains mold alignment during high-pressure injection.
- Accurate injection unit guidance: The screw is supported by precision bearings and driven by a high-resolution servo motor to ensure exact plastic dosage.
- Uniform shot consistency: Synchronized clamping and injection systems ensure even material distribution across all mold cavities.
- Real-time monitoring: Pressure and position sensors make dynamic micro-adjustments during the process for optimal repeatability.
Maintenance and Reliability
High-performance machines must also be easy to maintain. The Mars V H is designed to reduce service downtime and extend machine life.
- Durable components: Non-contact servo motors and high-quality pumps reduce wear and extend maintenance intervals.
- Integrated diagnostics: The control system logs service alerts and provides early warnings for anomalies such as oil level or pressure deviations.
- Global support network: Haitian offers widespread service and parts availability to minimize machine downtime.
- Easy access design: Critical components like pumps, motors, and valves are easily accessible for fast inspection and repair.
Additionally, Mars V H machines feature longer service intervals than previous generations and include onboard sensors to monitor oil level, temperature, and pressure, allowing for efficient preventative maintenance planning.
Contact Haitian Ibérica for expert advice on your next investment in injection molding machinery.
